Fascination Technology. High-Tech
in the BMW 7series.
Complete lighting equipment and more from Hella.
Bi-Xenon for the new BMW 7-series
Complete lighting equipment from Hella
74
LEDs in the combination rear lamp
light guide technology on the interior
intelligent current management
Lippstadt/Germany, September 2001. Bi-Xenon headlamps as well as LED
and light guide technology are state-of-the-art components of the exterior and
interior lighting of the new BMW 7-series which Hella has developed in close
cooperation with BMW specialists. In addition there are the electronic
components such as the power module for energy management and the VNT actuator
in the turbocharger of the V8-turbodiesel engine which has to work under extreme
conditions (high temperatures and extreme vibrations).
The headlamp system:
The 7-series is presenting a new face within the BMW model series: for the
first time the indicator light (with double-chamber reflector and two bulbs, in
white or yellow) has been positioned above the striking twin headlamps. These
are available in two versions: one version with a Bi-Xenon projection module (dipped
beam and main beam lamp are produced using only one Xenon bulb per headlamp) and
additional halogen main beam (for flashing headlamps). This is the most powerful
high-tech headlamp available at the moment using the brand-new Mark 4 Xenon
control unit and will make up the lion’s share of the standard series equipment.
There is also a halogen version available, with H7 dipped beam and main beam
light. Light guide rings surround the round twin eyes, as was the case with the
5-series, and take over the functions of position or parking light.
The combination rear lamps:
Absolutely unique is the combination rear lamp system developed by Hella using
74 (or 80 for the US version) visible light emitting diodes (LEDs) as light
sources, something which has never been achieved in this form in the world
before.
Flasher lamp (bulb) and a combined tail/brake light with 25 LEDs on each side
form the two outside lamp units. Facetted reflectors and the visible LEDs take
over the task of light distribution together. The tail light (with 12 LEDs per
side) is continued in the narrow red light strip on the boot lid. The rear fog
lamp (with halogen bulb) is also integrated in this. The intelligent control
electronics of the rear-end lighting make it possible to make the brake light
into the tail light if necessary, or even - by changing the software accordingly
- to produce a multi-section brake force display which indicates the brake force
applied. At the moment this is allowed in the USA but not in Europe. A further
component of the signal lamp unit is a clear-glass combination of reversing and
numberplate lamps and an integrated soft-touch boot opener.
Neon Rearlights in the 7series
For the first time Hella is using a newly developed macro reflex reflector in
the combination rear lamp, which no longer works on the usual principle of total
reflection: the light comes in through the pattern-free lens, meets the
high-sheen vapour-plated macro reflex reflector and is outputted parallel to the
incoming light beam after three-fold reflection. This makes it possible to give
combination rear lamps with transparent covering lenses a completely homogenous,
brilliant appearance.
Interior lighting:
The concept of ambient interior lighting in the new 7-series BMW is unique:
Eight ambient light apertures and four business reading lamps offer optimum
comfort and safety for the driver and passengers, the value of the luxury
interior is particularly emphasised. In order to improve the spatial perception
of the interior in the dark through indirect lighting, Hella is using four CELIS
light guides with LED light sources (positioned in the doors). Gentle incident
light makes door trims with arm rests, handles and switches visible as
3-dimensional objects.
There is a further light guide integrated into each of the outer door handles
which illuminates the entry area as well as the door handle and cavity as soon
as the central locking system has been activated. The CELIS light sources are in
the door trim.
The second generation of high-performance reading lamps is going into series
production, and for the first time these lamps are using facetted free-form
reflectors each consisting of 256 computer-generated individual segments. A
certain part of the area to be illuminated is allocated to each segment. The
result: despite the extremely small light aperture of only 18 millimetres in
diameter the useful luminous flux has been able to be increased considerably and
provides passengers in both the front and the back with a high-performance
”business light” for comfortable newspaper reading or laptop work. Additional
LEDs in the reading lamp units radiate orange-red incident light which
discreetly underlines the interior contours and makes orientation in the dark
easier.
Intelligent current management:

The high-performance ”power module” for energy management in the new 7-series
BMW is a joint development by BMW and Hella, with Hella producing and supplying
the control unit as a series product. This black box, around 8 x 20 centimetres
in size, contains extremely complex hard- and software which is responsible for
supplying the on-board current intelligently to some 70 different control units
with comfort and safety functions.
One central function of the control unit is current management for optimising
the energy resources and improving the battery charge. Sensors record the
consumer and charge current, the battery voltage and other parameters of the
on-board mains. This information is used to determine the current operating
condition of the vehicle battery and the complete on-board mains. Critical
situations, such as imminent discharging of the battery or constant excess
current are recognised early and prevented by corresponding adaptation of the
charge balance and temporary strategic switching off of electrical consumers. If
the vehicle is not moved for longer periods, a battery switch provides
additional safety. This switch can be activated manually to protect the battery
from discharging if the vehicle is left standing for several weeks (at the
airport, for example).
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